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OUTLINE

Old vs. New Technology

Anatomic Splinting Method

Circumferential Wrap Method

Pressure Casting Method

Vacuum Casting Method

Mechanical Brim Method

Elements of a Good Transtibial Fit

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Hydrostatic vs. Anatomic Contouring Methods
Gerald Stark, BSME, CP, FAAOP Director of Product Development & Education

In recent years the focus of transtibial socket designs has shifted from the PTB 2-Stage splinting technique to more rounded socket shapes created with circumferential wraps and pressurized systems. This has been primarily due to the wide practice of casting over suspension and cushion gel liners, which create a more rounded shape due to their applied circumferential tension. There have been published articles that have attempted to compare the various methods and draw conclusions as to which method is superior with regard to patient comfort and fit. The same discussions arose with the advent of the PTB design (as described by Carlton Fillauer, CPO in 1971) over simple circumferential wrapping. These newer impression-taking techniques have merit. It is the feeling of the authors that all methods can be applied successfully when properly matched with the particular patient and componentry.

Old vs. New Technology
Recently pressurized and vacuum molding methods have been received as more “current” for the transtibial level than PTB methods that emphasize direct musculoskeletal contouring. At the transfemoral level the opposite is true. Rounded total hydrostatic designs have been supplanted by direct musculoskeletal contouring present in ischial ramal-techniques that emphasize the client’s anatomy to achieve a more biomechanic and intimate fit.

Description of Methods
Anatomic Splinting
Anatomic splinting techniques using an anterior panel that accentuated the skeletal anatomy for the transtibial level were first described in 1971 by Carlton Fillauer. This grew out of modification techniques for wooden sockets that first made block with an accurate impression of the anterior surface, which was then glued, to a posterior block. Until then, circumferential wraps had been used which tended round the triangular anatomic cross-section of the transtibial limb. This method advocated displacing tissue from load bearing areas and creating relief for prominent areas. Once the splint was completely hardened the circumferential wrap could not distort the anterior geometry. Also a narrow M-L dimension proximally and distally was emphasized for biomechanic stability.

The PTB method has evolved over time. Carlton Fillauer, CPO has said that many prosthetists in his opinion “over-modified” their molds in the past with excessive buildups over pressure sensitive areas and excavation in load bearing areas. He had always emphasized maximizing surface bearing and mimicking anatomic shapes in the modifications with as little distortion as possible. In his view the popliteal area was often deepened excessively which caused discomfort in loading.

Prosthetists have added to this technique with modification nuances to enhance patient comfort. If the patient is relatively fleshy many prosthetists will let the A-P expand to attain a tight M-L dimension, necessary for biomechanic support of the varus thrust at midstance. A tight A-P in this instance decreases patient comfort especially in sitting and may result in restricting venous return or “choking” of the limb. The posterior trimline has also been and area of discomfort for many prosthetic clients. Loading of the hamstring tendons with a medially angled popliteal shelf had been employed, but many prosthetists now use a relieved “W” shelf. This method increases comfort by blending the modifications with the medial tibial flare ridge medially and the fibular head laterally.

The main advantage of this technique is the direct loading and relief for the anterior surface of the residuum. Anatomic contouring emphasizes loading and relief directly over the anatomic substructure and so it greatly depends on the skill of the prosthetist. Conical limbs or bony limbs that have individual characteristics work best with this method. The main disadvantage is the consistency of the mold shape and the incorrect placement of loading and relief areas.

Circumferential Wrap
Circumferential wrapping is one of the original types of impression taking methods. The limb is simply wrapped in an overlapping pattern. The tension on the bandage is additive with each layer so it should be laid on the limb with out tension. The advantages of this method are that it is relatively quick, simple, and can be made over a liner. The disadvantage of this method is that it is difficult to get a uniform thickness therefore a uniform tension on the limb so roping may result in the mold. Additional tension must be applied in modification with general removal of volume to load the limb since tissue elongation or contouring methods is not applied. There is usually no relief or tissue loading created during casting and the shaped is quite rounded which gives little rotational control. This method creates a proximal brim that may become quite bulky. Sensitive or bony areas may require additional relief. This method works best with fleshy clients that are well padded and not sensitive. This casting technique is also applied when cushioned gel liners are used because the gel layer acts as an additional fat layer creating a “fleshy” limb from a bony one. The greatest advantage of this method is that the cushion liner durability is greatly improved. This is because the liner is loaded uniformly with no highly localized pressure areas to break down the cushioning material and/or its outer textile matrix.

Pressure Casting
Pressure casting involves simply wrapping the limb circumferentially and placing it in a flexible tube or bladder and external air pressure is applied. This technique is another way of achieving pressure loading and tissue distraction other than manually pressure. The main advantage is that the impressions are extremely consistent and do not rely heavily on the skill of the prosthetist to create loading areas in modification. An exact amount of pressure can be applied and used for soft, medium, and firm skin. This method improves on the circumferential wrap because some distraction is created if the limb is allowed to elongate and little modification is needed to complete the limb. The disadvantage is that it is difficult to control localized displacement of tissue in especially bony or sensitive areas. Distal cups and relief pads, which may or may not remain in the correct position become necessary. Also there is little rotational control due to the rounded shape. This method works well on well-padded limbs with cylindrical to slightly conical shapes. Often it is employed over suspension sleeves or gel liners and does not require the overall modification necessary with circumferential wrapping since this has been achieved with external pressure.

Vacuum Casting
Vacuum Casting also consists of a circumferential wrap that is placed in a plastic sleeve from which air is removed. This forms the plaster closely to the limb with a consistent overall pressure. But because the pressure within the limb remains the same as the pressure exerted by the external bag, no pressure or distraction is placed on the tissues. Direct pressure can be applied through the bag in localized areas, but distraction of the tissue is more difficult than standard 2-stage methods.

Mechanical Brim
This German method uses a prefabricated or plaster cast proximal brim suspended on a standing frame. The prefabricated proximal brims come ready made to the size of the limb. Molding may create a more customized brim over the limb. The lower half of the socket is formed by wrapping plaster below the brim and attaching stockinette to the brim and pulling it to the floor to impart transverse tension on the limb. The disadvantage of this system is the transverse pressure is difficult to accurately reproduce and the stockinette tends to bridge over any irregular geometry. This method also seems to encourage the most amount of tissue elongation, which has the benefit of creating distal padding and good distal end loading. This appears to be a blending of manual forming proximally and transverse loading distally. Because stockinette is used relief and loading areas can still be created anywhere on the limb.

Elements of a Good Transtibial Fit
There are certain elements that must be intrinsic to any transtibial method chosen: 1) Soft Tissue Loading, 2) Relief for Sensitive Areas, 3) Provide Total Contact, 4) Close Fitting M-L Dimension. As we have seen soft tissue loading can be accomplished in a variety of ways. Direct pressure is more accurate for specific patient needs and general pressure distributes load over a more general area. The best methods seem to employ both to address the overall loading and specific localized areas individual to the limb shape. Relief for sensitive areas can be created in the mold process or in modification, but over-modification should be avoided. Total contact must be made for venous return and to maximize the support surface. This must be made through encouraging elongation or during the modification process. A close fitting M-L dimension is crucial in maintaining biomechanic stability at midstance and comfortable loading. In some cases the A-P may be expanded to allow a snug fit.

1) Gleave, J. A. E.: Moulds and casts for Orthopaedic and Prosthetic Appliances. Charles C. Thomas, Springfield, Illinois, 1972.
2) Inman, V.T. & Eberhart: HD, Manual of Below Knee Prosthetics. Prosthetics Research Group Biomechanics Laboratory, University of California, November 1959.
3) Fillauer, Carlton: “A Patellar-Tendon-Bearing Socket with a Detachable Medial Brim”. Orthotics and Prosthetics, Volume 25, Number 4, pp. 28-34, December, 1971.
4) Quigley, M. & Wilson, A. B.: “An Evaluation of Three Casting Techniques of Patellar-Tendon-Bearing Prostheses”. Orthotics and Prosthetics, Volume 29, Number 2, pp.21-32, June 1975.
5) Kahle, J.: “Conventional and Hydrostatic Transtibial Interface Comparison”. Journal of Prosthetics and Orthotics, Volume 11, Number 4, Fall, 1999.

 

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